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 Books & Technical Bulletins
 

Book Price:
$50                Rs.450
 
  Quality Management - StitchWorld Technical Bulletin
 
This technical bulletin on quality management discusses two important aspects of quality management; product quality and process quality. Starting with how to build and assure quality in a product, measurement through inspection and control through statistical process, the book discusses various parameters in great detail. The concepts of ISO, six sigma and cost of quality are discussed by practising experts all over the world. The case studies and industry viewpoints add a third dimension to the book’s usefulness for the industry and academia.
 
Contents:
 
 
 
 
 
 
 
 
 
  • What do you have Quality Control, Quality Assurance, Quality Management? Or None of the Above!
  • How to Start Managing Quality
  • How Effective is Your Measurement System?
  • What is Acceptable Quality Level?
  • Receiving Inspection
  • Testing
  • On-Line Inspection (Par t I – Sewing and Finishing)
  • On-Line Inspection (Part II – Sewing and Finishing)
  • Final Inspection
  • How to Improve Quality of Manufactured Garments
  • Quality of Supply Chain
  • Machine Maintenance: Quality of Equipments
  • Statistical Process Control (SPC) in Apparel Manufacturing
  • ISO 9000 Explained
  • Indian Apparel Industry Survey Report Benefiting from ‘ISO’ Certification
  • What Is Six Sigma? Is It for Me?
  • Cost of Quality
  • No More ... “Itna To Chalta Hai” Cost of Poor Quality
     
       

     

    Author:
    Pradip V. Mehta
    Book Price:
    $100                Rs.2250


     
      Quality Assurance for the Retailers
     
    Retailers sell a variety of consumer products and rely on their suppliers to provide them quality products. However, retailers must have some way of verifying that they are receiving products at quality levels they planned or specified. Retailers also should be able to specify quality levels, if necessary. This book outlines various approaches available to retailers to assure product quality. The book also covers other important topics like product safety, product testing, end item inspection, product recalls, product liability, standards and specifications, supplier quality system evaluation, supplier rating, supplier partnership, customer returns and customer satisfaction.
     
    Contents:
     
     
     
     
     
     
     
     
     
  • Introduction to quality
  • Organizing for quality
  • Approaches to quality
  • Standards and specifications
  • Product safety
  • Costs associated with quality
  • Customer returns and customer satisfaction
  • Supplier quality and relationship
  • Corporate social responsibility and social audits
  • Resources
  • How to start managing quality
  • QA functional statement, job description and training plans
  • Standard Operating Procedures (SOPs)
  • Standard Inspection Procedures (SIPs)
  • Any corporation's guide to quality
  • Quality terms and conditions
  • Quality of customer service
     
       

     
     

    Author : Prabir Jana
    Book Price:
    $30                Rs.300


     
      Pucker Free Seams
     
    Pucker or Puckering is the most used (abused?) term in the garment manufacturing industry. Pick up any quality controller?s report, and the first thing that will strike your eye will be ??Puckering in armhole, ?Puckering in neckline binding, ?control Puckering in bottom hem?? the list is endless. Buying office quality controllers are as enamored of this term as manufacturers abhor it. What is it that makes it so distasteful? Why does it occur? How can it be controlled? These questions and more are answered by this StitchWorld Technical Bulletin co-authored By Prabir Jana and Y. P. Garg. While there are numerous leaflets, documents and articles available on pucker, it has been found that the majority of them lay great stress on ?inherent pucker? (only material parameters). In this booklet the authors have included process parameters as well as sewing of lightweight fabrics.
     
    Contents:
     
     
     
     
     
     
     
  • Definition of pucker
  • Classification of pucker
  • Inherent pucker: structural jamming in dense fabrics
  • Feed and tension pucker: sewing process parameters
  • Distortion pucker: pattern shapes and garment construction
  • Shrinkage pucker: differential material shrinkage
  • Identification of pucker
  • Measure of pucker
  • Remedial philosophy
     
       

     
     

    Author:
    Dr. Rajesh Bheda
    Book Price:
    $35                Rs.345



     
      Managing Productivity in Apparel Industry
     
    This is probably the only book solely dedicated to productivity improvement in the apparel industry. Through his extensive research, Prof. Rajesh Bheda has established that the average apparel manufacturer in India and a large part of the developing world have almost one hundred per cent productivity improvement potential.

    The book shall help manufacturers and managers to assess the productivity improvement potential available in their organisation. The global benchmarks on apparel productivity and nine cases on productive apparel manufacturers shall certainly inspire improvement actions among the readers. The two stage productivity improvement strategy illustrates how an organisation can move from average productivity performance to the benchmark productivity.

    Whether the reader is an apparel manufacturer, retailer, sourcing agent, academician, policy maker or apparel technology student, this book will certainly provide a new insight to the world of productivity management in the apparel industry.
     
    Contents:
     
     
     
     
     
     
     
     
     
  • Overview of global apparel industry
  • The Indian apparel industry
  • What is productivity?
  • Apparel productivity in the western world
  • Confrontation with reality: apparel productivity in India
  • Characteristics of low, medium and high productivity manufacturers and factors associated with productivity
  • Cases for benchmarking
  • Towards higher productivity: phase 1
  • Towards higher productivity: phase 2
     
       

     
     

    Author:
    Dr. Rajesh Bheda
    Book Price:
    $35                Rs.475


     
      Improving Working Conditions and Productivity in the Garment Industry
     
    The book deals with various aspects of improving productivity in a Garment factory right from raw material stage till dispatch. The area of focus is broad with detailed and point-wise discussion on Material handling and storage, Workstation design and layouts, Machine safety and maintenance supported by useful techniques and practical tips.

    The book guides the reader with first an in-depth discussion on various principles for productivity improvement and then goes on to discuss how to practically implement the systems. Improvement in working conditions by means of lighting, environment awareness and low-cost work-related welfare facilities and benefits are also within the purview of the book. Overall for any factory which has problems with the productivity and working conditions, the book is a must read.
     
    Contents:
     
     
     
     
     
     
     
     
     
  • Introduction
  • Efficient materials storage and handling
  • Practical workstation and product design
  • Productive machine safety, maintenance and environmental control
  • Good lighting for quality products
  • Premises suited to production
  • Effective work organisation
  • Low-cost work-related welfare facilities and benefits
  • Ensure sustainable improvements
  • More constructive worker involvement
  • Useful productivity techniques
     
     

     

    Book Price:
    $15                Rs.100


     
      Myth Buster
     
    As technology advances and new solutions appear in the market, many myths and misconceptions also accompany the same. In a series of ‘Myth Buster’, Professor Prabir Jana, from National Institute of Fashion Technology with the help of industry informed demystify preconceptions of some popular technologies to lay bare ‘facts’ that can help using technology better.

    The bulletin answers many myths associated with technology & management in garment industry but still many would have remained unanswered. I would invite the readers to share with us their encounters on the topics already addressed in this bulletin or on any new topic.
     
    Contents:
     
     
     
     
     
     
     
     
     
  • CAD for Pattern Making
  • Measuring Work Content
  • Computerised Sewing Machines
  • Customization
  • Teamwork in Sewing
  • Dyeing Fixations
  • Measure of Time
  • Unit Production System
  • Ironing to Finishing
  • Time and Action Calendar
  • Fat Truths About Lean
     
       

     

    Author:
    Dr. Subrata Das
    Book Price:
    $60               Rs.1595


     
    Performance of Home Textiles
     
    In Performance of Home Textiles Dr Subrata Das very painstakingly listed down the performance standards required by different kinds of soft furnishings with variety of fabric types, their test standards with corresponding ASTM/AATCC test reference numbers. Flammability is a major concern in home textiles, and dealt with in detail by Dr. Das. This would be handy guide and help to set independent benchmarks not only for manufacturers but also for importers who are not necessarily guided by brands and retailers and for the domestic brands and retailers.

    Contents:
     
     
     
     
     
     
     
     
     
    1  Introduction 1
    1.1  Concept of home textiles 1
    1.2  Use of home textiles in hospitality sector 2
    1.3  Consumer’s expectation from home textiles 2
    1.4  Home textile market scenario    3
    1.5  Use of different fibers in home textiles 3
    1.6  Labelling of home textiles 4
    1.7  Test methods for home textiles 4
    1.8  Quality related issues in home textiles 5
    1.9  need for eco-friendly home textiles 6
      References 6
    2  Key home textiles market 8
    2.1  Introduction 8
    2.2  Home textiles in India    9
    2.3  Home textiles in China 11
    2.4  Home textiles in Pakistan 13
    2.5  Home textiles in Bangladesh 13
    2.6  Home textiles in Hong Kong 14
    2.7  Home textiles in the United States 14
    2.8  Home textiles in the United Kingdom 15
    2.9  Home textiles in EU 16
    2.10  Home textiles in japan    17
    2.11  Home textiles in Turkey 19
       References 21
    3  Fibres and fabrics used in home textiles 22
    3.1  Introduction       22
    3.2  Application of conventional fibres in home textiles 23
    3.3  Application of new and sustainable fibres in home textiles 23
    3.4  Areas of application of home textiles      27
    3.5  Conclusion 40
       References 40
    4  Performance specifications of different home textiles 42
    4.1  Importance of performance specification 42
    4.2  Performance requirements of the USA market 42
    4.3  Performance requirements of Canada market   77
    4.4  Performance requirements of the UK market    83
    4.5  Special Performance requirements in home textiles        97
       References 98
    5  Labelling issues of home textiles 102
    5.1  General labelling requirements for home textiles in the USA 102
    5.2  labelling requirement for some textiles in EU      118
    5.3  labelling of different home textile products for the US   119
    5.4  labelling of different home textile products for Canada  133
       References 133
    6  Flammability of home textile   136
    6.1  Introduction       136
    6.2  Flammability regulations for different home textiles       137
    6.3  CATB 117 Section A Part 1-Resilient cellular material 138
    6.4  CATB 117 Section A Part 2- Shredded resilient cellular
    material (eg., shredded polyurethane foams)   
    139
    6.5  CATB 117 Section A Part 3- Bean bags     140
    6.6  CATB 117 Section A Part 1-Non-man-mad filling materials 140
    6.7  CATB 117 Section A Part 2- Shredded and loose fill
    materials/feather and down
    141
    6.8  CATB 117 Section C-Non-man-mad filling materials           141
    6.9  CATB 117 Section D Part 1- Cigarette resistance 142
    6.10  CATB 117 Section D Part 2- Smouldering screening test 143
    6.11  CATB 117 Section E Part 1- Upholstery fabrics      144
    6.12  Some important regulatory test for carpets and rugs 144
    6.13  Flammability of blankets               149
    6.14  Flammability requirement of towels       151
    6.15  16 CFR 1632 mattress and mattress pad test        152
    6.16  16 CFR 1632 mattress     flammability test      155
    6.17  CA TB 604 bed clothing flammability test   156
    6.18  EN1021-1/2:1994 (Figure 6.4)           156
    6.19  BS 5852 lgnitability of upholstered seating                  157
    6.20  Flammability standards for curtains             159
    6.21  Conclusions               159
       References 160
    7  Evaluation of home textiles            161
    7.1  Introduction       161
    7.2  Test methods for towels  163
    7.3  Test method for rug          180
    7.4  Test method of pot holders and woven mitts           186
    7.5  Miscellaneous test methods of home textiles       189
       References     197
    8  Finishes used in home textiles     199
    8.1  Introduction             199
    8.2  Thermal draperies               200
    8.3  Protection against unpleasant odour      200
    8.4  Temperature- regulated beddings    201
    8.5  Endure TM textile finish                    201
    8.6  Antimicrobial finish            202
    8.7  Moisture management finish                         203
    8.8  Flame- retardant finish       203
    8.9  Mite free mattresses           204
    8.10  Water and oil repellent and soil release finishes                     205
    8.11  Towel    finishing      206
    8.12  Moisture cross- linking (MXL) or bed linen                  206
    8.13  Nanotechnology- based home textile enhancements       206
    8.14  Sensory perception technology 207
       References            207
    9  Eco- friendly aspect in home textiles 209
    9.1  Introduction 209
    9.2  Trade marks and labels used in environment-friendly home textile 211
    9.3  Different eco- friendly standard in home textiles 215
    9.4  Importance of eco-labelling 225
       References         226
       Index 228
     
       

     

    Author:
    Dr. Subrata Das
    Book Price:
    $60               Rs.1595


     
    Quality Characterisation of apparel
     
    In quality characterization of Apparel Dr Subrata Das very painstakingly listed down the performance standards required by different kinds of garments with variety of fabric types, their test standards with corresponding ASTM/AATCC test reference numbers. Accessories nowadays play very important role in any garment and quality and performance standards for accessories are thus equally important. Dr. Das again very painstakingly listed down the performance standards required by different kinds of accessories, their test standards with corresponding ASTM/AATCC test reference numbers. This would be handy guide and help to set independent benchmarks not only for manufacturers but also for importers who are not necessarily guided by brands and retailers and for the domestic brands and retailers. Case studies in another important chapter where actual cases around the globe were analysed and discussed in brief why certain problems aroused.
     
    Contents:
     
     
     
     
     
     
     
     
     
    1  Introduction 1
    1.1  Importance of quality characterisation 1
    1.2  Current scenario               2
    1.3  Essential elements of quality characterisation 3
    1.4  Role of regulatory and specially test in quality Characterization 5
    1.5  Customer satisfaction related to quality 6
       References 6
    2  Quality Protocols and performance standards of apparels and related accessories 8
    2.1  Introduction 8
    2.2  Protocols for apparel testing 9
    2.3  Various Performance standards of fabrics used in apparel 13
    2.4  Various performance standards in apparel 46
       References 91
    3  Fibres and fabrics used in home textiles 93
    3.1  General requirements 93
    3.2  Flammability requirement of apparel for export 95
    3.3  performance in colour fastness of apparel 96
    3.4  Characterisation of apparel durability 98
    3.5  Performance and functional properties of apparel 98
       References 101
    4  Importance of flammability, care label and fiber content of apparel 103
    4.1  Essential standards and regulations 103
    4.2  Flammability 103
    4.3  Care labelling of garments 108
    4.4  Fibre products identification 120
       References 123
    5  Safety issues for different accessories in children garment 125
    5.1  Importance of safety issues        125
    5.2  Small parts- choking hazards 126
    5.3  Metal fasteners 126
    5.4  Zipper fasteners 128
    5.5  Dungaree clips (hasps) and sliders 129
    5.6  D-rings 130
    5.7  Functional and non- functional drawstrings, cords/ties 131
    5.8  Toggles 133
    5.9  Fixed bows 135
    5.10  Buttons 135
    5.11  Pom-poms and fringe 136
    5.12  Decorative trims and embellishments 136
    5.13  Bead 137
    5.14  Sequins 137
    5.15  Jewel 138
    5.16  Heat Transfer diamante (rhinstone) and stud guideline 139
       References 139
    6  Case studies of safety review in children garment 140
    6.1  Introduction       140
    6.2  Safety review 140
    6.3  Evaluation of restricted substances and hazardous components testing for children’s products 156
    6.4  General wearing apparel flammability requirements 159
    6.5  Children’s sleepwear/loungewear flammability requirements 159
       References 159
    7  Product recall in children garment 161
    7.1  Reason of product recall 161
    7.2  Case studies on product recall 161
    7.3  Necessity of recall 172
       References     172
    8  Role of different stakeholders in the quality of apparel 175
    8.1  Introduction             175
    8.2  Role of a retailer 176
    8.3  Role of a buying agent 177
    8.4  Role of factory 177
    8.5  Role of third party laboratory 178
    8.6  Concluding remarks 178
       References            179
     
     

     

    Author:
    Dr. Apurba Das
    &
    Dr. R. Aligirusamy
    Book Price:
    $60               Rs.1595
     
    Science in clothing comfort
     
    In science in clothing comfort, authors explained the intricate science behind the comfort properties of fabrics, different parameters like psychology, neurophysiological processes, tactile aspects, thermal and moisture transmission that affects the comfort properties. This book will be a good guide for product developers of performance sportswears which is a growing indystry.
     
     
    Contents:
     
     
     
     
     
     
     
     
     
    1  Introduction to clothing comfort 1
    1.1  Need and selection of clothing 1
    1.2  Components of clothing comfort 4
    1.3  Clothing Comfort and wearer’s attitude                5
    1.4  Human- clothing interaction            7
    1.5  Understanding clothing comfort 10
    2  Psychology and comfort 13
    2.1  Psycho-physiological factors of clothing comfort                13
    2.2  Psychophysics and clothing comfort           16
    2.3  Wear trial techniques     21
    2.4  Psychological aspect of aesthetic comfort 23
    3  Neurophysiological processes in clothing comfort 31
    3.1  Neurophysiological perceptions       31
    3.2  Mechanical and thermal receptors 36
    3.3  Sensory perceptions of human body 45
    3.4  Physiological requirement of the human body 48
    4  Tactile aspects of clothing comforts 54
    4.1  Tactile comfort sensations 54
    4.2  Fabric handle attributes for expressing tactile comfort 58
    4.3  Assessment of fabric handle characteristics 59
    4.4  Fabric parameters affecting tactile sensation 73
    5  Thermal transmission 79
    5.1  Introduction 79
    5.2  Thermo-regulation in human body              79
    5.3   Thermal distress 81
    5.4  Thermoregulation through clothing system 82
    5.5  Thermal comfort of clothing 86
    5.6  Transient heat flow and warm-cool touch of fabrics 91
    5.7  Measurement of thermal transmission Characteristics 94
    5.8  Parameters for expressing thermal characteristics 99
    5.9  Thermal transmission characteristics of fabrics 100
    6  Moisture transmission 106
    6.1  Introduction       106
    6.2  Liquid water transfer: wicking and water absorption    107
    6.3  Principles of moisture vapour transfer 118
    6.4  Condensation of moisture vapour 123
    6.5  Evaluation of moisture vapour transmission 124
    6.6  Moisture sensation in clothing 129
    7  Dynamic heat and mass transmission 136
    7.1  Introduction       136
    7.2  Combined heat and moisture interactions with textile materials 137
    7.3  Factors affecting heat and mass transfer through fabrics 144
    7.4  Evaluation of heat and mass transmission 148
    7.5  Parameters expressing heat and mass transmission 154
    8  Garment fit and comfort     159
    8.1  Introduction             159
    8.2  Body dimensions and pattern 160
    8.3  Garment fit and comfort relationship 161
    8.4  Factors related to garment fit 165
    8.5  Measurement of garment fit 169
       Index 173
     
     

     

    Author:
    B. Purushothama
    Book Price:
    $55               Rs.1395


     
    Effective Implementation of Quality Management Systems
     
    Effective Implementation of Q Manaagement Systems discusses about implementation of QMS like ISO 9000, their steps, preparation, follouw up, audits, evaluating success, and also how to handle complaients. This practical experience base approach is a good handbook, however few case studies would have given this book the necessary cutting edge over many others in this subject
     
    Contents:
     
     
     
     
     
     
     
     
     
    1  Sustaining business 1
    1.1  Introduction 1
    1.2  Recession 2
    1.3  Business Sustainability 4
    1.4  Evolution of QMS 4
    1.5  Definition of quality 6
    1.6  Imperatives of quality 8
    1.7  Quality from a larger perspective 11
    2  Understanding and implementation of ISO 9001:2008 14
    2.1  Introduction 14
    2.2  Fifty Steps for Implementation 17
    2.3  Undergo audits 46
    2.4  Post-certification audits                47
    2.5  Points to remember 48
    3  Roles and responsibilities of management representative 49
    3.1  Who should be the management representative?       49
    3.2  Jobs expected from management representative 51
    3.3  Tips for management representative 55
    4  Internal Quality audits: A Strong tool for quality management 56
    4.1  Need for audits 56
    4.2  Internal quality audits 58
    4.3  Quality Control versus quality audits 58
    4.4  Product audit versus system audits 60
    4.5  Top management review versus quality audits 60
    4.6  Types of internal quality audits 61
    4.7  Pre-requirements of an auditor                62
    4.8  What is to be verified? 64
    4.9  Can we discontinue quality control investigation 79
    4.10  Process audits 80
    4.11  Imperatives of effectives audits 83
    4.12  Linking exercises – a strong tool for quality auditing 85
    5  Measuring maturity in QMS Implementation 95
    5.1  Need for measurement 95
    5.2  Measuring maturity by linking to the principles 96
    5.3   Measuring maturity by considering the clauses 97
    5.4  Guidelines for assessing maturity in QMS Implementation 98
    6  Welcome the complaints 133
    6.1  Who is interested in Complaining 133
    6.2  When customer complains?  134
    6.3  When customer does not complain?       135
    6.4  Customer-a free consultant 136
    7  Face the audits 138
    7.1  Why to face audits?              138
    7.2  Basic human nature 140
    7.3  What shall be audited?  140
    7.4  Preparing for the audit 141
    7.5  Face the audits 142
    7.6  Role of a guide 143
    7.7  Understand the non-conformities and observations 143
       Appendix – 1: Departmental objectives and expectations 146
       Reference 157
       Index 158
     
     

    Book Price:
    $40               Rs.500


     
    Flexible Manufacturing Systems
     
    Speed to market has veritably become the primary factor in ensuring survival in an arena of very tight competition, calling for flexibility and adaptability in manufacturing. One of the plus points of Rubenfield's book is that the concepts of optimizing human capital is presented in such a succinct manner implementation becomes very easy.

    The book explains implementation of flexible manufacturing in sewing operation step by step, technical calculation to group the operations, allocating operators based on multi-skill, payment plan to make the module. With practical example involving volunteers the book explains training requirements of operators and how to maximize human performance.
     
    Contents:
     
     
     
     
     
     
     
     
     
       Prologue 7
       Presentation 9
       Opinions by Experts 12
       Introduction 19
       
    Chapter 0  The Flexible Manufacturing Systems 23
    Chapter I  Progressive Bundle Production Lines 29
    Chapter II  Flexible Modular Manufacturing 50
    Chapter III  Quality Management in Modular Lines 79
    Chapter IV  Polyfunctionality 93
    Chapter V How to Evaluate the Different Alternatives of Modular Production 99
    Chapter VI How to Determine the Module Size 123
    Chapter VII Unit Production System 160
    Chapter VIII Line Balancing Analysis for Different Industrial Processes 191
         
     
     
     
     
     
     
     
    Pucker Free Seams
    Managing Productivity in the Apparel Industry
    An Introduction to Quality Assurance
    Improving Working Conditions and Productivity in the Garment Industry